Caractérisation de l'effet du vieillissement en milieu aqueux sur les propriétés mécaniques de composites à matrice élastomère.

Rubber composites are widely used in several engineering fields, such as automotive, and more recently for inflatable dams and other innovative underwater applications. These rubber materials are composed by an elastomeric matrix while the reinforcing phase is a synthetic fabric. Since these components are expected to operate several years in water environment, their durability must be guaranteed. The use of rubber materials immersed in water is not new, in fact, these materials have been studied for almost one century. However, the knowledge on reinforced rubber composites immersed several years in water is still limited. In this work, investigations on reinforced rubbers were carried out in the framework of a research project in partnership with Alstom and Hydro-Quebec. The objective of this study was to identify rubber composites that could be used under water for long periods. Various rubber composites with ethylene-propylene-diene monomer (EPDM), silicone, EPDM/silicone and polychloroprene (Neoprene) matrices reinforced with E-glass fabric were studied. Thus, these materials were exposed to an accelerated ageing at 85 °C underwater for periods varying from 14 to 365 days. For comparison purposes, they were also immersed and aged one year at room temperature (21 °C). The impact of accelerated aging was estimated through three different characterization methods. Scanning electron microscopy (SEM) was first used to assess the quality of fiber-matrix interface. Then, water absorption tests were performed to quantify the rate of water absorption during immersion. Finally the evolution of the mechanical properties was followed by the determination of Young's modulus (E) and ultimate stress (σu) using a dedicated traction test. This analysis allowed to point out that the quality of the fiber-matrix interface was the main factor influencing the drop of the mechanical properties and their durability. Moreover, it was noticed that this interface could be improved by using appropriate coupling agent as confirmed by the silicone composite with treated fabric. It was also observed that fiber-matrix interface could be a place where high stresses were localized because of differential swelling leading to an important loss of mechanical properties. The results revealed very different behaviors from one composite to another.