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CF/PEEK skins assembly by induction welding for thermoplastic composite sandwich panels

Romain G. Martin, Christer Johansson, Jason Robert Tavares and Martine Dubé

Article (2024)

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Abstract

A method to assemble sandwich panels made of carbon fibre reinforced poly-ether-ether-ketone (CF/PEEK) facesheets and 3D-printed poly-ether-imide (PEI) honeycomb cores using induction welding is presented. Induction heating patterns inside CF/PEEK laminates of variable dimensions are first evaluated with a thermal camera and compared to a COMSOL Multiphysics model. Sandwich samples are then prepared by vacuum-assisted continuous induction welding under parameters selected from the modelling effort. Joining of sandwich panels made of CF/PEEK facesheets by induction welding under vacuum is demonstrated. Facesheets do not deconsolidate in the process and core crushing is avoided. Flatwise skin/core strength of the welded samples reaches up to 7 MPa, above reported performance for thermoset or thermoplastic composite sandwich panels.

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Department: Department of Chemical Engineering
Research Center: CREPEC - Center for Applied Research on Polymers and Composites
Funders: CREPEC, NSERC / CRSNG, PRIMA-Québec, Canadian Space Agency, Ariane Group, NanoXplore inc, Mëkanic and Dyze Design
Grant number: ALLRP 556497-20, R20-13-004
PolyPublie URL: https://publications.polymtl.ca/58793/
Journal Title: Composites Part B-Engineering (vol. 284)
Publisher: Elsevier
DOI: 10.1016/j.compositesb.2024.111676
Official URL: https://doi.org/10.1016/j.compositesb.2024.111676
Date Deposited: 30 Jul 2024 16:21
Last Modified: 30 Sep 2024 08:35
Cite in APA 7: Martin, R. G., Johansson, C., Tavares, J. R., & Dubé, M. (2024). CF/PEEK skins assembly by induction welding for thermoplastic composite sandwich panels. Composites Part B-Engineering, 284, 111676 (11 pages). https://doi.org/10.1016/j.compositesb.2024.111676

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